Vial Handling Systems

Our vial handling solutions are custom-designed and dedicated to automating vial orientation, sorting, and transfer across sterile processes using Siemens or Beckhoff Automation and motion platforms. Features include servo conveyors, rotating tables, and synchronization with upstream/downstream equipment.

• Cleanroom-ready and high-speed with GMP compatibility

• Handles bulk and nested formats

• Includes accumulation buffers and smart rejection modules

• SCADA control and compliance with FDA 21 CFR Part 11 Guidelines

• Special handling modules for Loading/Unloading Manual/Automatic LYO systems

Reference Project

Automated Vial Handling Line in Sterile Area

Design, supply, installation, programming, testing, commissioning, and validation of a complete automated vial handling system (loading/unloading to/from lyophilized machine up to sterile crimping). Fully compliant with FDA 21 CFR Part 11 & GMP standards. Hikma Pharmaceuticals - 2022

Data Integrity Solutions

We provide complete refurbishment services for vial and ampoule production lines, extending equipment lifetime while enhancing efficiency, compliance, and reliability. Our solutions ensure adherence to GMP standards, reduce downtime, and deliver cost-effective modernization. Additionally, we implement advanced Data Integrity solutions to secure electronic records and ensure full compliance with 21 CFR Part 11 and global regulatory requirements.

Reference Project

Upgrade of Oncology Vial/Ampoule Filling & Packaging Production Lines

Refurbishment of two ROTA production lines (washing, filling, crimping, labeling). Upgraded and validated control systems as a part of the client data integrity project. Hikma Pharmaceuticals - 2021

Automated Vial / Ampoule Lines Modernization

• Integration of advanced, validated control systems aligned with Data Integrity requirements.

• Implementation of secure electronic records and audit trails, ensuring full compliance with FDA 21 CFR Part 11 and GMP standards.

• Comprehensive qualification and validation (IQ/OQ/PQ) to guarantee regulatory approval and operational reliability.

Automated Tablet / Capsule Lines Modernization

We specialize in refurbishing pharmaceutical solid product lines, extending equipment lifetimes, and improving efficiency. Our upgrades include modern control systems with full Data Integrity solutions to secure electronic records. All refurbishments are validated to meet FDA, GMP, and 21 CFR Part 11 compliance requirements.

Reference Project

Upgrade of Tablet / Capsule Production Lines

Refurbishment of two solid-dose production lines, including capsule filling (PAM), coating (Gansons), tablet pressing (Accura and KILIAN), and blistering (Hoonga). Systems validated per 21 CFR Part 11 & GMP.

Hikma Pharmaceuticals - 2022

• Integration of advanced, validated HMI units aligned with Data Integrity requirements.

• Implementation of secure electronic records and audit trails, ensuring full compliance with FDA 21 CFR Part 11 and GMP standards.

• Comprehensive qualification and validation (IQ/OQ/PQ) to guarantee regulatory approval and operational reliability.

Machine Vision Systems

We provide high-speed, AI-enabled vision systems for real-time inspection and rejection of defective products. Using Cognex, Keyence, and Omron technologies, we detect issues like fill discrepancies, label misalignment, contamination, and product defects—ensuring flawless output without production delays. Promoted solutions could by complied with FDA guidelines, serialization, and trackability options when needed. Our solutions cover and are not limited to:

• Solid & Semi-Solid Lines: Detects defects in tablets, capsules, and ointment tubes (shape, cracks, sealing).

• Vial & Ampoule Lines: Inspects for particles, fill volume, sealing integrity, labeling, and surface issues.

• Syrup Lines: Checks bottle quality, liquid levels, cap torque, and label accuracy.

Reference Project

Machine vision solution for Syrup Production Line

Complete vision-based inspection and rejection solution (Omron platform), including electrical panel, smart vision camera, monitoring and reporting computer, and mechanical rejection system, delivered turnkey and fully validated.

DABUR Amla - 2022

Incubation Systems

Our systems deliver precise control of temperature, CO₂, humidity, and lighting for microbiological and stability testing in QC and R&D labs. Built on Siemens S7-1200 or Omron NX platforms, they support multi-chamber setups and Part 11-compliant logging.

• Remote monitoring and deviation alerts

• Audit-ready data reporting

Reference Project

Cooling Incubators Upgradation

Refurbishment and validation of two cooling incubators, Made by BINDER, ensuring full compliance with FDA 21 CFR Part 11 guidelines. ACDIMA - 2023

Modernization of Incubation Systems

• Replacement and upgrading of obsolete components with modern, reliable systems.

• Integration of advanced, validated control systems aligned with Data Integrity requirements.

• Implementation of secure electronic records and audit trails, ensuring full compliance with FDA 21 CFR Part 11 and GMP standards.

• Comprehensive qualification and validation (IQ/OQ/PQ) to guarantee regulatory approval and operational reliability.

Modern SCADA Systems

We deliver advanced SCADA solutions designed to optimize pharmaceutical manufacturing and monitoring processes. Our systems provide real-time data visualization, batch traceability, and seamless integration with MES and ERP platforms. Fully compliant with FDA, GMP, and 21 CFR Part 11, they ensure secure data integrity and regulatory readiness.

Reference Project

New Central SCADA systems

Implementation of two validated central SCADA systems (Siemens WinCC platform) for pharmaceutical production control and monitoring.

Hikma Pharmaceuticals - 2021

SCADA System Upgradation

Modernization of SCADA system (Schneider / Wonderware Intouch), including reprogramming, testing, and commissioning for process optimization for the Tomato Sauce production Line. Faragalla - 2021

Robotic Systems

We design and implement advanced robotic solutions tailored for pharmaceutical packaging lines, ensuring flexibility, precision, and regulatory compliance. Our systems handle a wide range of products, including blister packs, bottles, ampoules, vials, and tubes, while supporting secondary packaging operations such as case packing, labeling, and integration with serialization systems.

Key Features:

• Vision-guided pick-and-place with high accuracy and adaptability.

• Scalable modular design for future production expansion.

• Reduced operational costs through optimized automation and minimized errors.

• Enhanced traceability and electronic batch record support for full data integrity.

• High-class branded robotic solutions such as Kuka, Kawasaki, Omron, and ABB

Automated Robotic Pharma Packaging

Automated Robotic Palletizing Systems

We deliver automated palletizing systems for cartons, crates, and shrink-wrapped products, ensuring stable, accurate stacking and maximum throughput. Integrated with WMS, our solutions streamline end-of-line operations and enhance efficiency with reliable 24/7 operation. Powered by KUKA, Fanuc, or Kawasaki robots, they combine high performance with ISO-compliant safety features.

Key Features:

• Automated pallet handling with dispensers and stretch wrapping.

• Intelligent grippers are adaptable to multiple product formats.

• Seamless WMS/ERP integration for optimized logistics.

• High-speed, accurate stacking with consistent load stability.

• Full compliance with ISO safety standards.